Explore our top-tier CE-certified racking, shelving, and laboratory storage solutions engineered for industrial performance.
A comprehensive overview of our production scale, industry expertise, and strict quality framework.
Guangdong Luyuan Import and Export Trading Co., Ltd. is a professional warehouse storage rack manufacturer and global supplier specializing in industrial racking systems, warehouse shelving solutions, and customized storage equipment. Established in 2016, the company operates a modern production facility covering 18,000㎡, integrating product design, manufacturing, quality inspection, and international trade services.
With an annual export revenue reaching approximately USD 12 million and 8 years of dedicated export experience, Luyuan has developed robust, high-performance capabilities in serving global clients with reliable, high-density warehouse storage solutions. Leveraging more than 12 years of industry experience, Luyuan continues to set benchmarks in the production of high-quality pallet racks, heavy-duty racks, cantilever racks, mezzanine systems, retail shelving, and customized warehouse configurations.
Multi-stage inspection protocols from raw material assessment, welding integrity, and powder coat thickness to dynamic load limits.
Tailored solutions covering specific rack dimensions, localized seismic zoning demands, load configurations, and layout optimizations.
Extensive export background covering Europe, North America, the Middle East, and Asia, conforming fully with international customs and compliance.
Analyzing structural dynamics, mechanical stability, and high-density space utilization metrics.
Drive-in storage racking is one of the most efficient high-density storage configurations, designed to maximize volumetric utilization by eliminating dedicated aisles between individual racks. Instead of traditional aisles, forklift operators enter the racking structure itself to place or retrieve pallets. By utilizing a LIFO (Last-In, First-Out) retrieval methodology, these systems allow warehouses to reclaim up to 75% of floor space compared to conventional selective pallet racking setups.
Unlike standard pallet racks, drive-in structures are highly dependent on 3D spatial stability due to the absence of traditional cross beams along the access lanes. Instead, pallets sit on continuous load support rails supported by cantilever brackets fixed to the upright profiles. As a result, structural calculation must account for higher horizontal forces and buckling risk. Compliance with CE mark regulations, specifically EN 15512 (Steel static storage systems), ensures that the racking structures are modeled to withstand seismic forces, minor forklift impacts, and sustained uneven load distributions.
Guangdong Luyuan employs rigorous finite element method (FEM) analysis during the design phase. Upright profiles are cold-formed from high-grade structural steel (such as Q235B or Q355B), ensuring optimal yield strength and elastic recovery. Our engineering division integrates heavy-duty top-bracing frames, vertical back-bracing portals, and robust baseplates anchored directly to the concrete slab to distribute load dynamics safely.
Ensuring micro-millimeter precision across every component using automated machinery.
How modern supply chains leverage optimized production to lower capital expenditures (CAPEX).
Globally, the explosive growth of frozen foods, biopharmaceuticals, and rapid FMCG distributions has put a premium on cold storage facilities. Operating cold storage units introduces incredibly high thermal costs per cubic meter. Maximizing storage density is no longer optional; it is a critical variable in operational profitability. Drive-in storage racking systems reduce the overall spatial footprint of a cold room, minimizing refrigeration volume requirements and reducing ongoing utility expenses.
China has solidified its position as the premier source for industrial racking systems due to a robust steel supply chain, advanced automated manufacturing hubs, and extensive technological investments. Operating from Guangdong, Luyuan leverages immediate access to high-grade industrial steel mills, ensuring competitive material pricing and consistent grade availability. Our 18,000㎡ plant features automated laser cutting and CNC bending technologies that eliminate human error, increase dimensional accuracy, and improve welding integrity. This allows us to supply CE-certified racks at a substantially lower total cost of ownership (TCO) compared to domestic fabricators in Europe or North America.
An architectural guide to identifying the appropriate racking solution based on operational metrics.
| Racking Type | Density Level | Access Mode | Optimal Industries | CAPEX Cost Index | Safety Requirements |
|---|---|---|---|---|---|
| Drive-In Racking | Very High (Up to 75%) | LIFO | Cold Storage, Food & Beverage, Chemicals | Moderate | High (Requires upright guards & rails) |
| Selective Pallet Racks | Low (Up to 40%) | FIFO / 100% Selectivity | E-commerce, Retail, Diversified SKU Hubs | Low | Standard |
| Pallet Shuttle Systems | Ultra High (Up to 85%) | FIFO / LIFO | High-Volume Distribution, Bulk Manufacturing | High | Automated Safe Limits |
| Cantilever Racking | Medium | Direct Access | Lumber, Steel Pipes, Oversized Industrial Goods | Moderate | Strict Overload Controls |
When deploying drive-in racking globally, regional environmental conditions play a crucial role. For example, installations in seismically active regions like California, Chile, or Japan require modified base plates with heavier anchor bolts, paired with larger upright sections to resist lateral displacement. Furthermore, because forklifts operate inside the racks, minor collisions are statistically common. Luyuan addresses this hazard by providing heavy-duty floor-mounted guide rails, steel upright protectors with shock-absorbing rubber inserts, and high-visibility powder coating finishes (complying with RAL standards) to assist operators in alignment.
How procurement managers can minimize risks and ensure strict compliance when sourcing internationally.
Purchasing heavy-duty storage equipment globally requires careful consideration of structural steel quality, load capacities, and compliance certifications. When sourcing from China, procurement teams must verify that the raw structural steel possesses the necessary chemical properties and yield strength. Our structures use certified Q235B and Q355B steel grades, which align with European S235JR and S355JR standards, providing predictable mechanical properties under varying ambient temperatures.
Equally critical is the surface treatment. Racks intended for food-grade facilities or cold rooms require non-toxic, chemical-resistant electrostatic powder coatings. Our automated spraying lines apply an even 60-80 micron layer of epoxy-polyester powder, followed by high-temperature curing. This process provides excellent moisture resistance and prevents corrosion or chipping in sub-zero environments.
Luyuan provides a streamlined global export service. With 8 years of dedicated shipping experience, we ensure that products are tightly strapped and packaged with heavy-duty cardboard edge protectors to prevent scratches or deformation during ocean freight transit. Each order includes detailed CAD assembly drawings and component labeling for fast, efficient site installation.
Get answers to common queries regarding compliance, structural limits, forklift clearances, and ordering protocols.
CE certification indicates that the racking system conforms with European health, safety, and environmental protection standards. Specifically, it demonstrates that our structural design meets the requirements of EN 15512 and FEM 10.2.07 codes, confirming the racking can safely support rated pallet weights without structural failure or collapse.
Typically, Drive-in racks are configured up to 10 to 12 meters in height, and between 4 to 10 pallets deep per lane. Designing systems deeper than 10 pallets may slow warehouse throughput and increase the likelihood of forklift impact inside the lanes.
We apply a multi-stage pretreatment washing process followed by electrostatic powder coating. The resulting surface layer has an average thickness of 60 to 80 microns. For extremely humid or corrosive conditions, we offer hot-dip galvanized components to provide long-lasting surface protection.
Standard counterbalance forklifts or reach trucks can be used, provided their outer width leaves at least 75-100mm of clearance on each side of the rack uprights. Operators must also verify that the forklift mast does not contact the upper support rails during entry.
We highly recommend installing steel upright protectors at the entry point of each lane, alongside full-length floor-mounted guide rails. These rails physically steer the forklift wheels straight down the lane, preventing lateral impacts with uprights.
Depending on configuration size and manufacturing complexity, lead times typically range from 20 to 35 days after engineering drawings are approved and finalized. Design reviews are handled in-house by our 28-member R&D engineering division.
Yes, our 45-member quality team performs raw material chemical checks, weld strength tests, and physical load testing on sample batches to confirm performance limits meet designed specifications.
We supply full ocean export documents, including Bill of Lading, Commercial Invoice, Packing List, Certificate of Origin, Mill Test Reports, and CE Conformity Declarations for hassle-free customs clearance.
Browse our extensive collection of heavy-duty racking, modular filing cabinets, and explosion-proof cabinets.
Luyuan Racks